KLR Industries Ltd.
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Truck Mounted rilling Rig - KLR 1000 DTH Drill Rig
Technical Specifications
General
KLR 1000 Model, top drive all Hydraulically Operated Truck Mounted
Drilling Rig designed to handle DTH Drilling upto a maximum depth of 1000
feet (300 meters).
Capacity
| DTH
Drilling |
| Drilling hole Diameter |
165 mm |
6.5 Inches |
| Max. Overburden Drilling Diameter |
228 mm |
9 Inches |
| Max. Drilling Depth |
300 Mtr |
1000 feet |
| Drill Pipe size |
114 mm |
4.5 Inches |
| Drill Pipe wall thickness |
7.5 mm |
0.29 Inches |
| Length of the Drill Pipe |
6 Mtr |
20 feet |
|
Note: Under favorable Drilling conditions.
MAST
Channel type Mast of Electrically welded construction, main members
made out of heavy duty structural steel channels, reinforced with suitable
cross members.
| Mast length |
8800 mm |
29 feet |
| Rotary Head travel |
7000 mm |
23 feet |
| Centraliser opening |
254 mm |
10 Inches |
| Rod handling capacity |
6 Mtr. |
20 feet |
| Raising & Lowering |
With Hydraulic cylinder |
|
|
Rotary Head
Heavy duty Hydraulic Driven Top Head Rotation Unit having infinitely
variable speed (0 to 115 rpm) will be provided. This unit travels on the
Mast and is of sturdy construction to absorb sudden shock loads generally
encountered during Drilling Operations.
| Max. Speed |
0-115 rpm |
| Max Torque |
250.0 Kg f-m |
| Drive Motor model |
Orbital Motor (OMT 315) or Equivalent |
| No. of Motors |
1 No. |
|
Feed System
Feed system is provided with adequate travel for handling drill pipes
& Casing pipes of capacity upto 6 Mt. Long . The feed and hoist
are actuated by a suitable hydraulic cylinder with wire rope and pulley
arrangement. The feed system has the following capabilities.
| Max. Pull back/up Capacity |
8500 Kgf |
| Max. Pull down Capacity |
5500 Kgf |
| Max. Pull back/up Speed |
40 mt/mm |
| No. of cylinders |
1 No. |
| Reeving Ratio |
1:3 |
|
The feed system will be incorporated with Hold back arrangement to
control and limit weight on bit, rapid and slow feed arrangement to suit
the variable ground conditions.
Hydraulic System
| Max. Operating
Pressure |
210 kg/cm2 |
| Hydraulic Tank capacity |
550 Lts |
| Filtration (Nom) Return line |
10 microns |
| Hydraulic Oil Cooler |
70 GPM (Fin type Oil to Air) |
|
Prime Mover
The entire rig unit shall be mounted on the truck, power drawn from the
Truck engine with suitable PTO arrangement for the Hydraulic system.
Stabilizers (Jacks)
System consists of four hydraulic leveling jacks with Reverse flow
restricted valves to ensure safe operation. Two members are at rear of the
rig controlled by a single valve. and two separate valves for the Two
jacks at the front of the rig. (Operator side)
| Type |
Hydraulic cylinder |
| No. of Jacks |
4 Nos. |
|
Water Injection Pump
The drill rig will be provided with Hydraulically operated triplex
plunger pump, for injecting water/foam with necessary piping and flow
control valve.
| Max. Flow |
36 lpm |
| Max. Pressure |
40
kg/cm2 |
|
Breakout Wrench
The Drill Rig is equipped with Hydraulically operated breakout
wrench for breaking drill pipes.
| Cylinder bore diameter |
80 mm |
3.1 Inch |
| Stroke |
300 mm |
12 Inch |
|
Single Rod Changer with One Ton Winch Assly
(Optional)
Manually operated single rod changer will be provided for changing the
drill pipes. Hydraulically operated auxiliary winch of capacity 1.0 ton is
mounted on mast to handle the casing pipes, drill pipes and other handling
tools.
| Bare Drum Pull |
1000 kgf. |
| Max Speed |
20 m/min |
|
Air Compressor and Mounting
Air compressor of following capacity is required for DTH
Drilling.
| Capacity |
1100 CFM / 300 PSI |
| Make |
Reputed make |
|
Air compressor shall be mounted on the same truck on which the rig is
mounted (single unit).
Air Line Lubricator
| Capacity |
1100 CFM@ 300 PSI |
| Make |
Reputed Make/Model |
| Tank capacity |
13.5 LTS. |
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KLR Drilling Rigs can be supplied in custom-built models in
various Configurations as indicated below, Mounting
features to suit all special requirements and Technical
specifications can be offered accordingly.
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| KLR DTH 1500, capable of drilling up to
1500 feet |
| KLR DTH 2000, capable of drilling up to
2000 feet |
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Truck Monted Drilling Rigs - DTH cum Rotary Drill Rig - KLR DTHR 300
Technical Specifications
General
KLR DTHR300 Model. Top drive DTH cum Rotary Combination Hydraulically
Operated Truck Mounted Drilling Rig, Designed to handle DTH Drilling and
Rotary drilling upto a maximum depth of 300 meters.
Capacity
| DTH
Drilling |
| Drilling hole Diameter |
203 mm |
8 Inches |
| Max. Overburden Drilling Diameter |
254 mm |
10 Inches |
| Max. Drilling Depth |
300 Mtr |
1000 feet |
| Drill Pipe size |
114 mm |
4.5 Inches |
| Drill Pipe wall thickness |
8.9 mm |
0.35 Inches |
| Length of the Drill Pipe |
6.1 Mtr |
20 feet |
|
Note: Under favorable Drilling conditions.
Rotary Drilling
| Drilling Diameter |
311 mm |
12 ¼ Inches |
| Max. Casing Pipes Capacity |
203 mm |
8.0 Inches |
| Max. Drilling Depth |
300 m |
1000 feet |
|
Note: Under favorable Drilling conditions.
Mast
Box type Mast of Electrically welded construction, main members made
out of heavy duty structural steel tubes, reinforced with suitable cross
members.
| Mast Length |
8800 mm |
29 Feet |
| Rotary Head Travel |
7000 mm |
23 Feet |
| Centraliser Opening |
355 mm |
14 Inches |
| Rod handling Capacity |
6.1 m |
20 Feet |
| Raising & Lowering |
With Hydraulic Cylinder |
|
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Rotary Head
Heavy duty Hydraulically Driven Top Head Rotation Unit having
infinitely variable speed (0 to 100 rpm) will be provided. This Unit
travels on the Mast and is sturdy construction to absorb sudden shock
loads generally encountered during Drilling Operations.
| Max. Speed |
100 rpm |
| Max. Torque |
550 kgfm |
| Drive Motor model |
Orbital Motor (0MV 400 or equivalent) |
| No. of Motors |
2 Nos. |
|
Feed System
Feed system is provided with adequate travel for handling drill pipes
& Casing pipes upto 6 Mt. Long. The feed and hoist are actuated by a
suitable hydraulic cylinder with wire rope and pulley arrangement. The
feed system has the following capabilities.
| Pull back/Up Capacity |
14500 Kgf |
| Pull down Capacity |
7500 Kgf |
| Pull Back/Up Speed |
20 Mtr/mm |
| No. of Cylinders |
1 No. |
| Reeving Ratio |
1:3 |
|
The feed system will be incorporated with Hold back arrangement to
control and limit weight on bit, rapid and slow feed arrangement to suit
the variable ground conditions.
Hydraulic System
| Max. Operating Pressure |
220 kg/cm2 |
| Hydraulic Tank Capacity |
800 Lt |
| Filtration (Nom) Return Line |
10 microns |
| Hydraulic Oil Cooler |
120 GPM (Fin type Oil to
Air) |
|
Prime Mover
The entire rig unit including mud pump shall be mounted on the truck,
power drawn from the deck engine with suitable PTO arrangement for the
Hydraulic system.
Stabilizers (Jacks)
System consists of four hydraulic leveling jacks with Reverse flow
restricted valves to ensure safe operation. Two numbers are at rear of the
rig controlled by a single valve. and two separate valves for the Two
jacks at the front of the rig. (Operator side)
Water Injection Pump
The drill rig will be provided with Hydraulically operated triplex
plunger pump, for injecting water/foam with necessary piping and flow
control valve.
| Max. Flow |
36 lpm |
| Max. Pressure |
40 kg/cm2 |
|
Breakout Wrench
The Drill Rig is equipped with Hydraulically operated breakout
wrench for breaking drill pipes.
| Cylinder bore diameter |
80 mm |
3.1 Inch |
| Stroke |
300 mm |
12 Inch |
|
Mud Pump
Hydraulically driven Duplex, double acting reciprocating 6 x 6 model
Mud pump is required for rotary drilling. This mud pump is
suitable for handling clear water, drilling mud and bentonite
solutions.
| Bore |
150 mm |
6 Inches |
| Stroke |
150 mm |
6 Inches |
| Max. Flow |
1021 lpm |
|
| Max. Pressure |
20.74 kg/cm2 |
|
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Single Rod Changer with One Ton Winch Assly
(Optional)
Manually operated single rod changer will be provided for changing the
drill pipes. Hydraulically operated auxiliary winch of capacity 1.0 ton is
mounted on mast to handle the casing pipes, drill pipes and other handling
tools.
| Bare Drum Pull |
1000 kgf |
| Max Speed |
20 m/min |
|
Air Compressor and Mounting
Air compressor of following capacity is required for DTH Drilling.
| Capacity |
1100 cfm / 300 psi |
| Make |
ELGI / IR |
|
Air compressor shall be mounted on a separate suitable truck with
separate hydraulic package/side P.T.O arrangement as required and four dia
100 stabilizers(jacks)
Welding Generator (Optional)
Hydraulically driven Welding generator set of capacity 320 Amps at 60%
duty cycle is required.
| Make |
Swaraj / equivalent |
| Drive |
Hydraulic |
|
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KLR Drilling Rigs can be supplied in custom-built models in
various Configurations as indicated below, Mounting
features to suit all special requirements and Technical
specifications can be offered accordingly. |
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KLR DTHR 600, capable of drilling up to
600 Meters (~2000 Feet) |
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KLR DTHR 750, capable of drilling up to
750 Meters (~2500 Feet) |
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KLR DTHR 1000, capable of drilling up to
1000 Meters (~3300 Feet) |
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Tractor Mounted Drilling Rigs - KLR TBW 40, DTH Drill Rig
Technical Specifications
Description
KLR TBW 40, DTH is a Tractor Mounted Top drive all hydraulically
operated Drilling Rig extracting main power from Tractor Engine, is
capable of drilling using DTH method to a Depth of 150 Mt.
Drilling Capacity
| DTH Drilling |
Units |
|
Metric |
FPS |
| Bore Diameter |
114 mm |
4.5 Inch |
| Max Drilling Depth |
150 mtrs |
500 feet |
| Max. Overburden Drilling Diameter |
152 mm |
6 inch |
| Max. Drilling depth |
45 mtr |
150 feet |
|
Note: Under favorable Drilling conditions.
Mast Structures
Sturdy structural channel type mast of electrically welded
construction, main members made out of heavy duty structural steel
channels reinforced with suitable cross members, so that it will be strong
enough to withstand the varying drilling loads.
| Mast length |
5720 mm |
| Rotary Head Travel |
4572 mm |
| Centraliser Opening |
203.0 mm (8 Inches) |
| Raising and Lowering |
With hydraulic cylinder |
|
Top Head Rotary Drive
Heavy duty hydraulically driven top head rotation unit will be
provided. This unit travels on the mast and is of sturdy
construction to absorb sudden shock loads.
| Max. Speed |
100 rpm |
| Maximum Torque |
235 kg f-m |
| Drive Type |
Orbital Motor |
| No. of motors |
One number |
|
Feed System
Feed system is provided with adequate travel for handling drill
pipes upto 3.0 Mt. Long. The feed and hoist are actuated by a suitable
hydraulic cylinder with wire rope and pulley arrangement. The feed system
has the following capabilities.
| Pull up force |
4500 Kgf |
| Pull down force |
2400 Kgf |
| Pull up speed |
40 m/min |
| Pull down speed |
65 m/min |
| Reeving ratio(wire rope) |
1:3 |
|
The feed system will be incorporated with Hold back arrangement to
control and limit weight on bit, rapid and slow feed arrangement to
suit the variable ground conditions.
Hydraulic System
| Max. Operating pressure |
160 kg/cm2 |
| Hydraulic Tank capacity |
300 Lts. |
| Filtration (Nom.) Return line |
10 microns |
| Hydraulic Oil Cooler |
40 GPM (Fin type Oil to Air) |
|
Prime Mover
Power required for the rig hydraulics shall be drawn from the tractor
engine through the out put shaft (PTO).
Stabilizers (Jacks)
System consists of three hydraulic leveling jacks with Reverse flow
restricted valves to ensure safe operation. Two numbers are at the front
(Operator) of the rig controlled by two separate valves and one jack in
the rear side of the rig controlled by a single valve.
| Type |
hydraulic cylinder |
| No. of Jacks |
3 Nos. |
|
Breakout Wrench
The Drill Rig is equipped with Hydraulically operated breakout
wrench for breaking drill pipes.
| Cylinder bore diameter |
80 mm |
3.1 Inch |
| Stroke |
300 mm |
12 Inch |
|
Water Injection Pump
The drill rig will be provided with Hydraulically operated triplex
plunger pump, for injecting water/foam with necessary piping and flow
control valve.
| Max. Flow |
36 lpm |
| Max. Pressure |
40 kg/cm2 |
|
Air Compressor
Air compressor of suitable capacity as mentioned can be used for
carrying out the DTH drilling activity.
| Air compressor |
650 cfm / 200 psi |
| Make |
Reputed make |
|
Note: The compressor shall be mounted on separate two wheel single
dummy axle with mechanical stabilizers, suitable toeing arrangement.
Air Line Lubricator
Air Line Lubricator of capacity mentioned below shall be mounted
for the supply of lubricating Oil to the hammer.
| Capacity |
900 cfm / 200 psi |
| Make |
Reputed make |
|
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KLR Drilling Rigs
can be supplied in custom-built models in various
Configurations as indicated below, Mounting features to suit
all special requirements and Technical specifications can be
offered accordingly.
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KLR TBW 40 DTHR
capable of drilling up to 150 Meters both in DTH and Rotary
drilling, core drilling (Combination Rig) |
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Trailer Mounted Hydraulic Rigs |
| KLR Hydraulically operated Trailer Mounted Rigs are specially designed for fast & cost effective drilling by air, mud or foam drilling methods using down-the-hole hammers & bits, core barrel and tools, rotary tricone bits and other conventional tools as per customer’s choice. Hydraulic system powered by Deck engine is operated by fixed displacement pumps, which regulates rotary head speed, feed etc. Centralized control board located close to the drilling point ensures convenience of operation. KLR Rigs require minimum maintenance and easy to operate. |
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Technical Data |
| Description |
Borewell Drilling Rig
KLR |
| Capacity |
| Drill hole Dia. |
4.5" |
| Drill Depth |
500 Feet |
| Over Burden Drill Dia. |
6.5" |
| Over Burden Drill Depth |
300 Feet
Under favorable drilling
conditions |
| Hydraulic System |
| A) Prime Mover |
Deck Engine |
| B) Feed |
|
| Pull up Force |
4500 Kgf |
| Pull Down Force |
2300 Kgf |
| Pull Down Speed |
30 m/min |
| Pull up Speed |
24 m/min |
| C)
Rotation |
|
| Speed |
0-100 rpm |
| Torque |
120 Kgf-m |
| D)
Optional |
|
| Two speed RH |
|
Compressor
Minimum Suggested |
500 CFM & 200 PSI |
ROD Changer
(Optional) |
Single Rod Changer |
| Water Pump |
|
| Capacity Suggested min |
36 LPM @ 28 Kgf/cm2 |
Drive & Mounting
(Optional) |
Hydraulic |
| Hoist |
|
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KLR Industries Ltd. Products can supply in custom-built models in various configurations, Mounting features to suit all special Requirements and Technical specifications can be offered accordingly.
(In view of continuous R&D and Product Improvement programme all specifications, features etc., are subject to amendments without Prior notice) |
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Truck Mounted Drilling Rigs - KLR Make, CDR 400 Core Drilling Rig
Technical Specifications
General
KLR Make, CDR 400 Core Drilling Rig, Top Drive all hydraulically
Operated Truck mounted Drilling Rig is designed for Core drilling for
Geo-technical investigation (Geological survey) applications.
Drilling Capacity
| |
Parameters |
Core Drilling
(Wire
line or conventional) |
SI |
FPS |
| B Wireline or Conventional |
400 Mtrs |
1300 Feet |
| N Wireline or Conventional |
300 Mtrs |
1000 Feet |
| H Wireline or Conventional |
185 Mtrs |
600 Feet |
| P Wireline or Conventional |
100 Mtrs |
328 Feet |
|
Note: Under favorable Drilling conditions.
MAST
Sturdy structural Box type Mast of electrically welded construction,
main members made out of heavy duty structural steel material reinforced
with suitable cross members. So that it is strong enough to withstand the
high drilling loads. The dumping arrangement shall be provided for
drilling upto 45◦ angle.
| Mast Length |
10000 MM |
393 (Inches) |
| Rotary Head travel |
7000 MM |
275 (Inches) |
| Centraliser Opening |
203 MM |
8 (Inches) |
| Raising & Lowering |
With Hydraulic cylinder |
|
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Rotary Head
Heavy duty Hydraulically Driven Top Head Rotation Unit is provided with
High & Low speeds given below. The Rotation head is provided with
slide out or swing out arrangement.
|
SI |
FPS |
| Max. Speed I |
700 rpm |
|
| Max. Torque at Speed-I |
50 Kgf-m |
360 Lb-ft |
| Max speed II |
300 rpm |
|
| Max Torque at Speed II |
145 Kgf-m |
1050 Lb-ft |
|
Feed System
Feed system is provided with adequate travel for handling drill pipes
& Casing pipes upto 6 Mt. long. The feed system is actuated by a
suitable hydraulic cylinder with wire rope and pulley arrangement. The
feed system has the following capabilities:
| Max. Pull back/Up Capacity |
9000 Kgf |
19836 lbs |
| Max. Pull Down Capacity |
3300 Kgf |
7200 lbs |
| Max. Pull Back/Up Speed |
40 Mtr/ min |
130 ft/min |
| Revving Ratio |
1.3 |
|
| No. of Cylinders |
1 No. |
|
|
The Feed system will be incorporated with Hold back arrangement to
control and limit weight on bit, rapid and slow feed arrangement to suit
the variable ground conditions.
Hydraulic System
| Max. Operating pressure |
210 kg/cm2 |
| Hydraulic Tank capacity |
550 |
| Filtration (Nom.) Return Line |
10 microns |
| Hydraulic Oil Cooler |
120 GPM (Fin type Oil to Air) |
|
Prime Mover
Truck mounted rig with power drawn from the Truck engine with suitable
PTO arrangements
Optional: Separate Deck engine can also be mounted for the power source
as per the customer requirement.
Stabilizers (Jacks)
System consist of four hydraulic leveling jacks with Reverse flow
restricted valves to ensure safe operation. Two numbers are at the front
(operator side) the rig controlled by two separate valves and Two jacks at
the rear side of the rig controlled by a single valve.
| Type |
Hydraulic cylinder |
| No. of Jacks |
4 Nos. |
|
Wireline Hoist Capacity
A suitable main hoist of following capacities shall be provided, on top
of the mast.
| Max. Bare Drum Pull |
1000 kgf |
2204 lbs |
| Max. Speed |
100 m/min |
330 ft/min |
| Cable Size |
6 mm dia. |
0.23 Inches |
| Drive |
Hydraulic motor |
|
Note
| |
KLR Drilling Rigs
can be supplied in custom-built models in various
Configurations as indicated below, Mounting features to suit
all special requirements and Teechnical specifications can be
offered accordingly |
| |
CDR 800, capable of
drilling upto 800 Meters both in wireline Q and
conventional |
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CDR 1500, capable of drilling up to 1500
Meters both in wireline Q and conventional |
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Truck Mounted Drilgling Ris - KLR Make CDR 600, Core Cum DTHR
Combination Drilling Rig
Technical Specifications
General
KLR make, Model CDR 600, truck mounted diamond core drill rig, Top
drive all hydraulically operated CORE drill rig. This rig is capable of
drilling in any kind of medium to hard soil formation for mineral sample
extraction to a depth of 600 Mt. (2000 Ft), this rig is capable of
drilling in medium to hard soil formation using DTH and unconsolidated,
clay formation using rotary method under favorable drilling conditions the
following are the detailed specifications.
DTH Drilling
| Drill Hole Diameter |
165 MM |
6.5 (Inches) |
| Max Drilling Depth |
450 Mts |
1,500 Feet |
| Max Drilling Diameter |
203.2 MM |
8 Inches |
| Max Drilling Depth |
300 Mt |
1,000 Feet |
| Max Drill Pipe Diameter |
114.3 MM |
4.5 Inches |
| Max Drill Pipe Wall Thickness |
8.9 MM |
0.33 Inches |
| Max Drill Pipe Length |
4.5 mts |
15 feet |
|
Note: Under favorable Drilling conditions.
Rotary Drilling
| Max drill hole diameter |
203 MM |
8 Inches. |
| Max drilling depth |
500 Mts |
1,650 Feet |
| Max diameter (reaming) |
270 MM |
10 5/8 Inches |
|
Note: Under favorable Drilling conditions.
Core Drilling
Drilling Size and Drilling depths (Maximum).
| HQ/NQ |
600 Mtr |
2000 Feet |
| Max Drill Pipe Length |
3 Mtr |
10 Feet |
|
Note: Under favorable Drilling conditions.
Power Unit
Truck engine or Deck engine with suitable Pump mounting arrangement
shall power the entire hydraulic system of the rig with minimum rated
power of the engine -160.0 HP @ 2100 rpm.
Mast
Sturdy Structural Box Type Mast of electrically welded construction,
main members are made out of heavy duty structural steel channels
reinforced with suitable cross members, so that it will be strong enough
to withstand the varying drilling loads. The mast shall be provided with a
provision for drilling at a angle of 45 deg. The mast is capable of
handling upto 6 mtr drill pipe & casting.
| Mast length |
10,000 mm |
256.0 Inches |
| Rotary Head Travel |
7,000 mm |
145.0 Inches |
| Centraliser Opening |
304.8 mm |
12 Inches |
| Reeving Ratio |
1:3 |
|
| Raising & Lowering |
With Hydraulic Cylinder |
|
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Top Head Rotary Drive
Heavy duty hydraulic driven top head rotation head unit with dual speed
motor and gear box arrangement having infinitely variable speed from
(0-975rpm). This unit travels on the mast and is of sturdy construction to
absorb sudden & varying shock loads generally encountered during
drilling operations. The rotation head gear box is also provided with
slide out or swing out arrangement.
Rotary Head Output Speeds & Torques
| Speeds |
Torques |
| 975 rpm |
55 kg m |
| 490 rpm |
110 kg m |
| 300 rpm |
315 kg m |
| 145 rpm |
630 kg m |
|
Feed System
Feed system is provided with adequate travel for handling drill pipes
and casing pipe upto 3.0 Mt. Long. The feed and hoist are actuated by a
suitable hydraulic cylinder with wire rope and pulley arrangement. The
feed system has the following capabilities.
| Feed Cylinder |
ø 125 x ø 70 x 2350 |
| Pull Up |
8500 Kgf |
18735 lbf |
| Pull Down |
5800 Kgf |
12780 lbf |
| Pull Up Speed |
40 Mt/Min |
132 Ft/Min |
| Pull Down Speed 60 Mt/Min |
198 Ft/Min |
|
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Hydraulic System
The hydraulic system is designed for fuel efficient and high productive
capacity. All hydraulic elements like pumps, motors, valves, and cylinders
shall be of adequate capacities and of reputed makes.
| Max Operating Pressure (open loop) |
250 Kg/cm2 |
| Max Operating Pressure(Closed Loop) |
300 Kg/cm2 |
| Hydraulic Tank Capacity |
800 Lt |
| Filtration (Nom.) Return Line |
10 to 25 Microns |
| Hydraulic Oil Cooler |
Fin Type Oil to Air |
|
Mud Pump (Recommended size for Rotary Drilling)
Hydraulically driven Duplex, double acting reciprocating 5 x 4 model
Mud Pump. This mud pump is suitable for handling clear water, drilling mud
and bentonite solutions.
| Bore (Liner) |
125 mm |
4 Inches |
| Stroke |
150 mm |
5 Inches |
| Max. Flow |
523 lpm |
|
| Max. Pressure |
22.6 Kg/cm2 |
|
| Drive |
Hydraulic motor |
|
|
Stabilizers
System consists of four hydraulic leveling jacks with Reverse flow
restricted valves to ensure safe operation Two no's are at the front
(Operator side) of the rig controlled by two separate valves and two jacks
at the rear side of the rig controlled by single valve.
| No. of Jacks |
Four (02 each mounted in front and rear) |
| Cylinder Size |
ø 125 x ø 63 x 610 |
| Type |
Hydraulic |
|
Recommended Air Compressor (For DTH Drilling)
| Air compressor capacity |
1200 CFM/320 PSI or Equivalent |
| Make |
IR (Ingersoll rand) Make or equivalent reputed make |
|
Note:The compressor shall be mounted
on the separate truck as per the customer requirement.
Air Line Lubricator (in case of DTH Drilling)
| Air Flow Ccapacity |
1200 CFM |
| Air Pressure |
320 PSI |
| Tank Capacity |
14 Lts. |
| Make |
SPINC/Equivalent make |
|
Wire Line Hoist Assembly
Hydraulically operated winch assembly for handling tools and drill
pipes.
Welding Generator
Welding generator with a capacity of 320 amps at 60% duly cycle. The
welding Generator is coupled with a hydraulic motor to maintain uniform
output current even at varying load requirements.
| Make |
Swaraj ltd./equivalent |
| Drive |
Hydraulic |
|
Rod Gripper Assly
Hydraulically operated rod gripper assembly for holding NQ drill pipes.
Breakout Wrench (For DTH & Rotary Drilling)
The Drill Rig is equipped with hydraulic breakout wrench for breaking
of drill pipes and the hammer.
| Cylinder Bore Diameter |
80 mm |
| Stroke |
300 mm |
|
Note:
| |
In view of continuous R & D and
Product Improvement programme all specifications, features
etc., are subject to amendments without prior notice |
| |
KLR Drilling Rigs can be supplied in
custom built models in various Configurations, Mounting
features to suit all special requirements and Technical
specifications can be offered
accordingly |
|
|
|
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KLR Make CDR 1500, Core Cum DTH Drilling Rig
Technical Specifications
General
KLR make, Model CDR 1500, diamond core drill rig, Top drive all
hydraulically operated Core drilling rig.
Driling Capacity
| Drilling Capacity |
SI |
FPS |
| Core Drilling |
|
|
| Drilling Size and Drilling
depths (maximum) |
|
|
| NQ |
1500 Mt |
4950 Feet |
| Max Drill pipe length |
3.0 MM |
10 Feet |
|
Note: Under favorable Drilling conditions.
DTH Drilling
| Drill Hole Diameter |
165 MM |
6.5 (Inches) |
| Max Drilling Depth |
450 Mts |
1485 Feet |
| Max Drill Pipe Diameter |
114.3 MM |
4.5 Inches |
| Max Drill Pipe Wall Thickness |
7.5 MM |
0.29 Inches |
| Max Drill Pipe Length |
6.0 Mts |
20 feet |
|
Note: Under favorable Drilling conditions.
Power Unit
The entire rig hydraulic system shall be powdered by the heavy duty
deck engine with suitable PTO arrangement, engine power 260.0 HP @ 2200
RPM of reputed make.
Mast
Sturdy structural tubular type mast of electrically welded
construction, main members are made out of heavy duty structural steel
tubes. The mast shall be provided with a provision for drilling at a angle
of 45 deg.
| Mast length |
12,000 mm |
472.0 Inches |
| Rotary Head Travel |
7,000 mm |
275.0 Inches |
| Centraliser Opening |
254 mm |
10 Inches |
| Raising & Lowering |
With Hydraulic Cylinder |
|
Top Head Rotary Drive
Heavy duty hydraulic driven top drive rotation head unit with dual
speed motor and gear box arrangement having infinitely variable speed from
(0-1200rpm). The rotation head gear box is also provided with slide out or
swing out arrangement.
Rotary Head Output Speeds & Torques
Speeds |
Torques |
| 1200 rpm |
85 kg m |
| 780 rpm |
150 kg m |
| 225 rpm |
390 kg m |
| 140 rpm |
700 kg m |
|
Feed System
Feed system is provided with adequate rotary head travel up to 7.0 Mt.
Long. The feed and hoist are actuated by a suitable hydraulic cylinder
with wire rope and pulley arrangement. The feed system has the following
capabilities.
| Feed Cylinder |
Ø 140 x Ø 100 x 2350 |
| Pull Up |
22,000 Kgf |
48,488 lbf |
| Pull Down |
11,000 Kgf |
24,244 lbf |
| Pull Up Speed |
36 Mt/Min |
118 Ft/Min |
| Pull Down Speed 60 Mt/Min |
2 |
|
| Reeving ratio |
3 |
|
|
Hydraulic System
The hydraulic system is designed for fuel efficient and high productive
capacity. Variable displacement axial piston pump with proportional
valves.
| Max Operating Pressure (open loop) |
210 Kg/cm2 |
| Max Operating Pressure(Closed Loop) |
300 kg/cm2 (Rotation and main
hoist are in closed loop) |
| Hydraulic Tank Capacity |
750 Lt |
| Hydraulic Oil Cooler |
120 gpm (Fin Type Oil to
Air) |
|
Mud Pump (Recommended size for Rotary Drilling)
High pressure, Triplex single acting pump of
| Capacity |
120.0 LPM |
| Delivery pressure |
70.0 bar |
|
Stabilizers
System consists of four hydraulic levelling jacks (Box type) with
'Reverse flow restricted valves' to ensure safe operation.
| No. of Jacks |
Four (02 each mounted in front and rear) |
| Cylinder Size |
Ø 125 x Ø 70 x 800 |
| Type |
Hydraulic |
|
Wire Line Winch Assembly
Hydraulic operated winch assembly for handling core catcher:
| Line Pull (Bare Drum) |
1500 Kgf |
3306 lbf |
| Max. Line speed (Bare Drum) |
100 Mtr/Min |
| Wire diameter |
6 mm |
| Drive |
Hydraulic motor |
|
Main Hoist Assembly
Hydraulic operated winch assembly for handling casing and drill pipes
| Line Pull (Bare Drum) |
1500 Kgf |
33060 lbf |
| Max. Line speed (Bare Drum) |
40 Mtr/Min |
| Wire diameter |
22 mm |
|
Note:
| |
In view of continuous R&D and Product
Improvement program all specifications, features etc., are
subject to amendments without prior notice |
| |
KLR Drilling Rigs can be supplied in
custom built models in various Configurations, Mounting
features to suit all special requirements and Technical
specifications can be offered accordingly |
|
|
|
|
|
|
| |
Tractor Mounted Drilling Rigs - KLR TC - 40, Core Drill Rig
Technical Specifications
Description
KLR, TC-40, is a Tractor Mounted Top drive all Hydraulically operated
core Drilling Rig extracting main power from Tractor Engine, is designed
for Geo-technical investigation (Geological survey), soil sampling
application capable of drilling to a maximum depth of 150 Mt. (500 feet)
Drilling Capacity
| Core Drilling |
Parameters |
|
SI |
FPS |
| Drilling Sizes & Drilling
Depths |
| NW Drilling (core 54.0 mm) |
150 m |
500 Feet |
| NX Casting (88.9 mm Drilling) |
50 m |
150 Feet |
|
Mast Structure
Strudy structural Channel type mast of electrically welded
construction, main members made out of heavy duty structural steel
channels reinforced with suitable cross members, so that it will be strong
enough to withstand the varying drilling loads.
| Mast Length |
5500 mm |
| Rotary Head Travel |
4500 mm |
| Centraliser Opening |
200 mm |
| Raising and Lowering |
with hydraulic cylinder |
| Max. Rod handling
Capacity |
3 m |
|
Tophead
Rotary
Drive
Heavy-duty hydraulic driven Top head Rotation unit having infinitely
variable speed (0 to 500rpm) will be provided. This unit travels on the
Mast and is of sturdy construction to absorb sudden & varying shock
loads generally encountered during drilling operations.
| Output Speed |
0-500 rpm |
| Output Torque |
60 Kgm |
| Types of Gears |
Spur Gears |
| Drive Motor type |
OMT 200/Orbital |
| No. of Motors |
01 No. |
|
Feed System
Feed system is provided with adequate travel for handling drill pipes upto 3.0 Mtl ong.
The feed
and hoist are actuated by a suitable hydraulic cylinder with wire rope and
pulley arrangement.
The feed system has the following capabilies
| Max. Pull Up Force |
4500 kgf |
| Max. Pull Down Force |
2400 kgf |
| Max. Pull Up Speed |
40 m/min |
| Max. Pull Down Speed |
65 m/min |
| Reeving Ratio (Wire Rope) |
1:3 |
|
The feed system will be incorporated with Hold back arrangement to
control and limit weight on bit, rapid and slow feed arrangement to suit
the variable ground conditions.
Hydraulic System
| Max. Operating Pressure |
160 kg/cm2 |
| Hydraulic Tank Capacity |
300 Lts |
| Filtration(Nom.) - Return Line |
10 microns |
| Hydraulic Oil Cooler |
40 GPM
(Fin type Oil to Air) |
|
Prime Mover
Power required for the rig hydraulics shall be drawn from the tractor
engine through the out put shaft (PTO).
Stabilizers (Jacks)
System consists of three hydraulic leveling jacks with 'Reverse flow
restricted valves to ensure safe operation. Two numbers are at the front
(Operator side) of the rig controlled by two separate valves and one jack
at the rear side of the rig controlled by a single valve.
| Type |
Hydraulic cylinder |
| No. of Jacks |
3 Nos |
|
Breakout Wrench
The Drill Rig is equipped with hydraulic breakout wrench for tightening
and loosing of drill pipes and the hammer.
| Cylinder Bore Diameter |
80 mm |
3 Inch |
| Stroke |
300 mm |
12 Inch |
|
Water Injection Pump
Triplex plunger pump shall be used for DTH Drilling.
| Capacity |
36 lpm |
| Max Pressure |
40 bar |
|
Winch Assembly
Hydraulically operated wire line winch is mounted on mast to handle the
casing pipes, drill pipes and other handling tools.
| Line Pull (Bare Drum) |
800 kgf |
| Line Speed (Bare Drum) |
40 Mt./min |
|
Air Compressor
Air compressor of suitable capacity as mentioned can be used for
carrying out the DTH drilling activity.
| Air Compressor |
450 cfm/150 psi |
| Make |
Reputed make |
|
Note: the compressor shall be mounted on separate two wheel single
dummy axle waith mechanical stabilizers quantity one number.
Air Line Lubricator
Air line lubricator of capacity mentioned below shall be mounted for
the supply of lubricating Oil to the hammer.
| Capacity |
600 cfm/200 psi |
| Make |
Reputed make |
|
| |
KLR Drilling Rigs can be supplied in
custom-built models in various Configurations as indicated
below, Mounting features to suit all special requirements and
Technical specifications can be offered accordingly |
| |
KLR TBH -40, capable of drilling up to 50
Meters (150 feet) in case of Blast Hole
Drilling |
|
|
|
|
|
|
| |
SELF-PROPELLED SKID MOUNTED
RIG
CORE cum DTH DRILLING RIG
|
| CDR 150 (CORE) |
CDR-150 (DTH) |
| 76 mm (core: @54 mm) (Under favorable drilling conditions) |
114.3 mm (@4.5") (Under favorable drilling conditions) |
| 450 Feet |
500 Feet |
|
165 mm |
|
120 Feet |
| 6150 (50 mm) |
6150 (50 mm) |
| 3600 mm |
3600 mm |
| 3 Mtr (10 Feet) |
3 Mtr (10 Feet) |
| @240 mm (@9.5") |
@240 mm (@9.5") |
| Deck Engine |
Deck Engine |
| 4500 Kgf |
4500 Kgf |
| 2300 Kgf |
2300 Kgf |
| 30 m/min |
30 m/min |
| 24 m/min |
24 m/min |
| 625 rpm |
100 rpm |
| 59 Kgf/m |
2300 Kgf/m |
| NA |
600CFM @ 200 PSI |
| 40 GPM us |
40 GPM us |
| Fin type: Oil to Air |
Fin type: Oil to Air |
| Hydraulic Motor |
Hydraulic Motor |
| 800Kgf @ 40Mtr/min |
800Kgf @ 40Mtr/min |
| 36 LPM @30 Kgf/cm2 |
36 LPM @30 Kgf/cm2 |
| Hydraulic |
Hydraulic |
|
|
|
| |
Crawler Mounted Rig |
| Description |
Units |
|
U.S. |
Metric |
| General |
| Max Hole Size |
6.00 inch |
152.40 mm |
| Max Hole Depth |
300.00 ft. |
91.46 m |
| Rotary Head System |
| Speed |
0-60 rpm |
0-60 rpm. |
| Max. Torque |
18000.00 in/lbs |
207.11 kgfm |
| Rotary Head Travel |
13.12 ft |
4.00 m |
| Type of drive |
Hydraulic |
Hydraulic |
| Feed System |
| Pull up Force |
11051.86 lbf |
5014.45 kgf |
| Pull Down Force |
5636.45 lbf |
2557.37 kgf |
| Drill Rod Length |
10 ft |
3 m |
| Undercarriage System |
| GVM of the Equipment |
17632.00 lb |
8000.00 kg |
| Track Width |
77.00 inches |
1955.80 mm |
| Wheel Base |
79.13 inches |
2010.00 mm |
| Grouser Width |
10.00 inches |
254.00 mm |
| Track Oscillation |
20 Deg (10 Deg. On both sides) |
| Type of drive |
Independent Hyd. Motor for each track,
plantry gear box and system. |
| Power |
|
Kirloskar 4R 1040 |
|
|
Diesel up to 75 hp |
|
| Hydraulics |
| Gear pump Driven system |
30 gpm |
114 lpm |
|
|
|
|
| |
KLR-CDR 400 Core cum Blast Hole Drill Rig |
 |
| Technical Specifications of KLR-CDR 400
Core cum Blast Hole Drill Rig |
| Capacity |
Feed System |
| Drilling Capacity (Core) |
Pull Back Capacity-7000 Kg. |
| Drill Hole Size N Size |
Pull Down Capacity-5000 Kg. |
| Depth 700 mtrs. |
Pull Back Speed 20 mt/min. |
| Drilling Capacity (Blast Hole) |
Rotary Head Travel 7 mt. |
| Max. Depth-50 mtrs. |
| Hole Dia-115 mm. |
| Angle Hole Drilling-0 to 45 Degrees |
| Mast |
Triplex Pump (TSA 75) |
| Construction-Sturdy structural Box |
Drive-Hydraulic Motor Drive |
| Centraliser Opening-300 mm. |
Flow-75 lps. |
| Rod Handling Capacity-6 mtrs. |
Max. Pressure-32 bar |
| Hydraulic System |
Rotary Head |
| Hydrostatic Closed loop for Rotation |
Max. Speed 1 gear 0-150 rpm. |
| Open loop System for other Functions |
Max. Torque 1 gear - 225 kgtm. |
| Oil Cooler Type-Oil & Air Heat |
Max. Speed II gear - 0-450 rpm. |
| Exchanger |
Max. Torque II gear - 60 kgfm. |
| Oil Cooler Drive-Hydraulic Motor |
Max. Speed III gear - 0-1000 rpm. |
| |
Max. Speed III gear -30 kgfm. |
| Jacks |
High Speed Winch |
| Type-Hydraulically Actuated |
Bare drum pull - 1000 Kg. |
| Stroke-610 mm |
Bare drum speed - 60 mt/min. |
| Drive - Hydraulic Motor Drive |
| Main Hoist |
| Bare drum pull - 5000 Kg., Bare drum speed
- 40 mts/mt., Drive -
Hydraulic Motor
Drive
, |
| Total Cable Length - 30 mtrs., Cable
Dia-16 mm. |
|
Note
| |
KLR Drilling Rigs
can be supplied in custom-built models in various
Configurations as indicated below, Mounting features to suit
all special requirements and Teechnical specifications can be
offered accordingly |
|
|
|
|
|
| |
KLR DR 500
Technical Specifications
 BRIEF TECHNICAL SPECIFICATIONS OF
KLR DIRECT ROTARY DRILL RIG |
DRILLING CAPACITY
| Description |
DR 500 |
| Drill Hole Size |
8'' (203 mm) |
| Max. Reaming size |
17 1/2'' (438 mm) |
| Drill Rod Diameter |
2 7/8'' (73 mm) |
| Max. Depth |
500 ft (152 mtrs) |
|
MAST
| Construction |
Heavy Duty Structural Steel tubes |
| Hook Load Capacity |
9091 Kgf |
| Raising & Loading |
Two Hydraulic Cylinders |
|
DRILL HEAD
| Type of Drive |
Hydraulic |
| Retraction |
356 mm |
|
CAT HEAD
Shaft Mounted on Right Side of Drill Head
PULL DOWN
| Capacity |
2273 Kgf |
| Drive |
Hydraulic Cylinder |
|
DRAW WORKS
| Hosting Drum & Sand Reel Drum |
Chain Through Heavy duty Multi Disc
Clutch & brake System |
| Type of Drive |
| No of Brakes |
Two |
| Max Pull-Single Line |
1810 Kgf |
|
PRIME MOVER
| Input Drive |
Driven by Truck engine / Suitable Capacity Deck Engine |
|
MUD PUMP
| Stroke |
127 mm |
| Bore |
114.3 mm |
| Flow |
550 lpm |
| Max Pressure |
14 bar |
| Drive |
Hydraulic |
|
HYDRAULIC SYSTEM
| Pump Flow |
60 lpm |
| Operation Pressure |
70kg/cm2 |
| Pump Type |
Vane/Gear |
|
LEVELLING JACKS
| Type |
Hydraulically actuated |
| Bore Dia. |
100 mm |
| Stroke |
610 mm |
| Quantity |
4 Nos. |
|
BREAK OUT WRENCH
| Actuation Type |
Hydraulic |
| Cylinder Stroke |
300 mm |
| Bore Dia. |
80 mm |
|
WELDING GENERATOR
| Max Amp. |
300-450 Amp. |
| Voltage |
80 V |
| Drive |
Mechanical with V-Belt |
|
KLR Industries Ltd. Can supply products in custom built models in
various configurations, Mounting features to suit all special requirements
& technical specifications can be offered accordingly. (In view of
continuous R&D and Product improvement Pro gramme all specifications,
features etc., Are subject to amendments without prior notice) |
|
|
|
| |
KLR DR 1000
Technical Specifications
| BRIEF TECHNICAL SPECIFICATIONS OF KLR DIRECT ROTARY
DRILL RIG |
|
DRILLING CAPACITY
| Description |
DR 1000 |
| Drill Hole Size |
8'' (203 mm) |
| Max. Reaming size |
17 1/2'' (438 mm) |
| Drill Rod Diameter |
2 7/8'' (73 mm) |
| Max. Depth |
1000 ft (305 mtrs) |
|
MAST
| Construction |
Heavy Duty Structural Steel tubes |
| Hook Load Capacity |
13637 Kgf |
| Raising & Loading |
Two Hydraulic Cylinders |
|
DRILL HEAD
| Type of Drive |
Hydraulic |
| Retraction |
356 mm |
|
CAT HEAD
Shaft Mounted on Right Side of Drill Head
PULL DOWN
| Capacity |
3636 Kgf |
| Drive |
Hydraulic Cylinder |
|
DRAW WORKS
| Hosting Drum & Sand Reel Drum |
Chain Through Heavy duty Multi Disc
Clutch & brake System |
| Type of Drive |
| No of Brakes |
Two |
| Max Pull-Single Line |
3180 Kgf |
|
PRIME MOVER
| Input Drive |
Driven by Truck engine / Suitable Capacity Deck Engine |
|
MUD PUMP
| Stroke |
152 mm |
| Bore |
140 mm |
| Flow |
915 lpm |
| Max Pressure |
18 bar |
| Drive |
Hydraulic |
|
HYDRAULIC SYSTEM
| Pump Flow |
60 lpm |
| Operation Pressure |
70kg/cm2 |
| Pump Type |
Vane/Gear |
|
LEVELLING JACKS
| Type |
Hydraulically actuated |
| Bore Dia. |
100 mm |
| Stroke |
610 mm |
| Quantity |
4 Nos. |
|
BREAK OUT WRENCH
| Actuation Type |
Hydraulic |
| Cylinder Stroke |
300 mm |
| Bore Dia. |
80 mm |
|
WELDING GENERATOR
| Max Amp. |
300-450 Amp. |
| Voltage |
80 V |
| Drive |
Mechanical with V-Belt |
|
KLR Industries Ltd. Can supply products in custom built models in
various configurations, Mounting features to suit all special requirements
& technical specifications can be offered accordingly. (In view of
continuous R&D and Product improvement Pro gramme all specifications,
features etc., Are subject to amendments without prior notice) |
|
|
|
| |
KLR DR 1500
Technical Specifications
| BRIEF TECHNICAL SPECIFICATIONS OF KLR DIRECT ROTARY
DRILL RIG |
|
DRILLING CAPACITY
| Description |
DR 1500 |
| Drill Hole Size |
8'' (203 mm) |
| Max. Reaming size |
17 1/2'' (438 mm) |
| Drill Rod Diameter |
2 7/8'' (73 mm) |
| Max. Depth |
1500 ft (457 mtrs) |
|
MAST
| Construction |
Heavy Duty Structural Steel tubes |
| Hook Load Capacity |
31318 Kgf |
| Raising & Loading |
Two Hydraulic Cylinders |
|
DRILL HEAD
| Type of Drive |
Hydraulic |
| Retraction |
533 mm |
|
CAT HEAD
Shaft Mounted on Right Side of Drill Head
PULL DOWN
| Capacity |
5820 Kgf |
| Drive |
Hydraulic Cylinder |
|
DRAW WORKS
| Hosting Drum & Sand Reel Drum |
Chain Through Heavy duty Multi Disc
Clutch & brake System |
| Type of Drive |
| No of Brakes |
Two |
| Max Pull-Single Line |
5360 Kgf |
|
PRIME MOVER
| Input Drive |
Driven by Truck engine / Suitable Capacity Deck Engine |
|
MUD PUMP
| Stroke |
200 mm |
| Bore |
150 mm |
| Flow |
1361 lpm |
| Max Pressure |
19 bar |
| Drive |
Hydraulic |
|
HYDRAULIC SYSTEM
| Pump Flow |
80 lpm |
| Operation Pressure |
70kg/cm2 |
| Pump Type |
Vane/Gear |
|
LEVELLING JACKS
| Type |
Hydraulically actuated |
| Bore Dia. |
125 mm |
| Stroke |
610 mm |
| Quantity |
4 Nos. |
|
BREAK OUT WRENCH
| Actuation Type |
Hydraulic |
| Cylinder Stroke |
300 mm |
| Bore Dia. |
80 mm |
|
WELDING GENERATOR
| Max Amp. |
300-450 Amp. |
| Voltage |
80 V |
| Drive |
Mechanical with V-Belt |
|
KLR Industries Ltd. Can supply products in custom built models in
various configurations, Mounting features to suit all special requirements
& technical specifications can be offered accordingly. (In view of
continuous R&D and Product improvement Pro gramme all specifications,
features etc., Are subject to amendments without prior notice) |
|
|
|
| |
KLR DR 2000
Technical Specifications
| BRIEF TECHNICAL SPECIFICATIONS OF KLR DIRECT ROTARY
DRILL RIG |
|
DRILLING CAPACITY
| Description |
DR 2000 |
| Drill Hole Size |
8'' (203 mm) |
| Max. Reaming size |
22'' (550 mm) |
| Drill Rod Diameter |
3 1/2'' (89 mm) |
| Max. Depth |
2000 ft (610 mtrs) |
|
MAST
| Construction |
Heavy Duty Structural Steel tubes |
| Hook Load Capacity |
45455 Kgf |
| Raising & Loading |
Two Hydraulic Cylinders |
|
DRILL HEAD
| Type of Drive |
Hydraulic |
| Retraction |
533 mm |
|
CAT HEAD
Shaft Mounted on Right Side of Drill Head
PULL DOWN
| Capacity |
7272 Kgf |
| Drive |
Hydraulic Cylinder |
|
DRAW WORKS
| Hosting Drum & Sand Reel Drum |
Chain Through Heavy duty Multi Disc
Clutch & brake System |
| Type of Drive |
| No of Brakes |
Two |
| Max Pull-Single Line |
6818 Kgf |
|
PRIME MOVER
| | | | |
